DIRECTOR’S DESK

As an engineering expertise and development firm, Magnus Steels Pvt Ltd, has been working passionately building parts involving multi engineering processes. Our future holds the promise of even greater achievements, as we keep our approach of continuous learning, open minded creative approach and our zeal to achieve perfection and satisfy our customers.

The challenges have been tremendous but we have the vision, the commitment and the expertise to become a leader. We believe leadership is not just being the biggest, but the but with our people and their competitiveness, the quality of our products, our systems and process and to the utmost the value we provide to our customers.

Our motto is to use our in-depth and profound knowledge of the work we do along with the values, principle and work ethics which we believe and stick to. To provide personalized service, on-schedule deliveries and reliable quality at competitive prices at all times through our expertise while making it a working pleasure for our team and our customers.

The group’s management is always working on innovative ways of production and continuous improvement in process in engineering, testing and quality . We are confident and are equipped to take up challenging assignment in diverse engineering products and assemblies. The management is open to change, and decisions are taken with the active participation of our team and staff and it helps us keep the passion and innate tendency of mind play to develop people personally and professionally.

We understand and accept the need for change and keep it as the most important part of growth. The company is well on its way to changing its mindset completely to explore a wider perspective on using its rich experience to converge to bigger growth by 2024 . Our people have displayed their capability in doing mammoth-size projects and have a tremendous spirit. It is our people, therefore, who hold the key. Which is why we are concentrating more than ever before on human resources and are thriving continuously to follow the best practices.

Integrity, transparency and respect and ethical behavior are the core values of the group and our religious adherence to them have brought to us prosperity. (Honesty, Integrity, Respect, Fairness, Purposefulness, Trust, Responsibility, and Caring)

Our long-term success requires a total commitment to exceptional standards of performance and productivity, to working together effectively, and to a willingness to embrace new ideas and learn continuously.

To succeed also requires, we believe, the highest standards of corporate behavior towards everyone we work with, the communities we touch, & the environment on which we have an impact. This is our road to sustainable, profitable growth, creating long-term Success and Prosperity.

Vikas Kaushal

2023 Expanded 3 rd unit and added 4 th unit , total area 82000 sq ft , added new customers SMS AND DANIELI , addition of SKODA CNC FLOOR BORING WD160, chassis top and lower link for mahindra , roll change , lance assy ,bundle cradle , guide and idle module,conveyor trough and couplers

2019 Added 3rd unit, total area now 40500 sq ft. Added SANDVIK ,VALMET, JOST and OLIVER. Started mechanical assy for mining equipment viz vpa chute assy, grate bar, palletizing plant sub assy, apron feeder and stations for jaw/cone crusher  , Added CNC DBC 130 HORIZONTAL BORING

2016 Installed Doosan HMC NHM 8000   Kafo double column BMC 3127  Started fabrication and machining of abrasion resistant steel 500 Hb

Added customers: FL Smidth and Mahindra for items flywheel, clutch housing, water pump, high chrome cast ACTUATOR valve

2011 Added 2nd unit AND started supplies to METSO , ISGEC AND ESCORTS ,diversified to crusher, mining and construction equipment industry. Started new lines for carriage bars, forklift attachments, winch parts ,vibratory compactor parts mechanical assemblies like boggie wheel, rollers assy, sprung support assy, anti skew assy, drive assy for slew.  Installed CNC VTL and ROBO welding.

2007 Moved  to new premises 22500 sq ft. supplemented by adding CMM & VMC ie FORWARD INTEGRATION  of assemblies of Fork Lift trail axles complete with machined fabrication, machined castings hubs, toughened knuckle,  carburized pins, bearings, seals and hydraulic cylinder.

2003 First Horizontal boring machine installed, supplies started to Voltas and Godrej forklift division for fabricated and machined trail axles  First CNC Turning Centre installed and moved from rented to own premises of 9000 sq ft.

1999 Installed press shop, thread rolling and started supplies to our first OEM SML ISUZU: suspension parts viz stablizer bar ,shackles, mechanical telescopic screw jack & U Bolts

1997 Started micro engineering workshop in 500 sq. ft. area with milling, lathe, press and a welding machine.

Quality Certifications

QUALITY POLICY

Team Magnus aims to satisfy as well as exceed requirements to its customer to achieve the eminence in the field through

  1. A culture based on principle: “Respect for all.”
  2. Continual improvement in products, productivity and service.
  3. Development of HR with emphasis in training and education.
  4. Providing a congenial & safe work environment enabling individuals to create, contribute and innovate.

OUR QUALITY OBJECTIVES ARE

  1. Enhance customer satisfaction.
  2. Impart regular training to our employees.
  3. Continual improvement by adding products, customer & technology.

Metallurgy Lab

Magnus has well-equipped metallurgy lab headed experienced metallurgist and follows systematic QA procedures for incoming and PDI procedures with an emphasis on traceability.

With an in-house facility to check microstructures, welding penetration, macro etching, and flow line analysis.

Our experienced team is able to handle and analyse toughened, carburized, and nitrided parts , handle and check castings viz various grades Cast iron, Sg iron and steel casting and also advise on technical procurement parameters for forging open and close die parts with reduction ratios.

With an inhouse UT LEVEL 2 inspector parts are checked for UT MODSONIC EINSTEIN 2 and MPI YOKE TYPE  .

We have tie up with an approved lab for mechanical testing and SPECTRO  is done in house.

We have in-house image analyzer software coupled to the microscope and polishing machine for case depth, analyzing grain flow, grain size microstructure, and inclusion rating.

At Magnus we lay extra emphasis on quality assurance and focus on  quality  built in  process . Inspection at  incoming , in line and to pdi ,  all parts are checked as per requirement to ensure compliance of same. Senior person heads a team of well-qualified quality engineers with experience whose skills are upgraded by continuous training programs.

The workshop is well equipped with the latest quality tools and equipment, with measuring instruments of the required range, CMM , Profile projector with DRO  and FARO.

To ensure output and monitor health of CNC machine we have in house ball bar test equipment of API. Training is regular process to upgrade skill of QA team.

Control of dwgs, process & ECN is strictly adhered in spirit and action.

Manufacturing Facilities

Magnus steels have their manufacturing facility in close proximity to each other, spread over 82000 sq feet in mohali town, in bustling state of Punjab, India well connected by flight.

CNC SHOP

  1. CNC SKOD WD 160 FLOOR BORING (8 MTR X)
  2. CNC BORING DOOSAN DBC 130 (4 MTR X)
  3. HMC DOOSAN NHM 8000
  4.   DOUBLE COLUMN FIVE FACE M/CING  VMC KAFO BMC 3127 (3.2 BY 2 MTR)
  5. VMCS DNM  DOOSAN/ LMW/BATLIBOI BT50/BT40  WITH 4TH AXIS
  6. CNC VTLS  DOOSAN / LMW / PUMA 550/440/LTV55
  7. CNC TURNINGS  DOOSAN / LMW : LYNX / RIGI
  8. CYLINDRICAL GRINDER UNIVERSAL MODERN
  9. ROBOTIC WELDING MOTOMAN YASHIKAWA
  10. DYNAMIC BALANCING AND HOST OF GPMS
  11. CNC WIRE CUT ELECTRONICA
  12. DOWNDRAFT BOOTH PAINTSHOP
This versatility enables us to provide solutions rather than part operations especially where multiple operations are needed on the job. We at Magnus also provide forward integration by producing complete mechanical Assembly using multiple machines set up.

FABRICATION SHOP

It is primarily for raw material cutting, welding , bending for fabrication , equipped with 25 ton ,  15 ton , and 7.5 ton overhead cranes  supported by mobile crane of 15 ton as well 3 ton forklifter Ground clearance of EOT crane is 38 ft from ground and max pc handled is 30 ton , main equipments are
  1. CNC PLASMA+PROFILE CUTTING 13 mtr by 4 mtr  400 amp power source , max thk cut is 300 mm in oxy and plasma 30 mm
  2. HYDRAULIC PRESS 400, 200  AND 150 TONS
  3. POWER PRESS 200/150/100/50TON
  4. COLD THREAD ROLLING  50 MM AND 38 MM CAPACITY
  5. BROACHING MACHING
  6. NC HEXA ITL/ INDO SAW 440 MM MAX
  7. TABLE TYPE HORIZONTAL BORINGS AND HOST OF GPM
  8. SPMS FOR AUTOMOTIVE SECTOR
  9. SHOTBLASTING TABLE TYPE AND PORTABLE
  10. 600 AMP WELDING MACHINES , FRONIUS , LINCON , MEGMEET SYNETRGIC MACHINES AND ESAB SAW WELDING 1250 AMP , KOIKE ATTACHMENT
  11. 2KW LASER WELD IN ORDERING
  12. SCREW FLIGHT SPM MANUFACTURING MACHINE FOR FLIGHTS UPTO 1500 MM
FABRICATION IS DONE BY AWS /ASME APPROVED WELDORS , AWS D 1.1

Success and completion of all actions is direct result of people we work with as team and with good leader to lead on.

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